Stork Gears and Services
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Winergy gearbox repair, maintenance & overhaul

Stork Gears and Services

There has been a tremendous growth in the use of wind energy in Europe, which has a strong environmental and economic security policy framework to support wind energy. Rapid technical developments, gear design innovations and ongoing increase of power capacity characterize this booming market. Flender Winergy gear units are being used e.g. in off-shore wind farms with a nominal power rating of 5 MW.

Stork Gears & Services is a specialized gearbox repair company.
As an independent repair company, we overhaul all sorts of gearboxes and related drive types. We are active in high-demand market segments (marine, industry, wind), where our customers expect the fastest response in order to minimize downtime costs. We therefore offer worldwide gearbox support for 24 hours a day. We work in continuous shifts 7 days a week, always providing our customers the fastest gearbox repair. Over the years, we have established a reputation for combining quality with unparalleled speed.

Stork is an independent service supplier and is not bound by contractual relationships with any OEM.

Projects (Winergy as part of Flender):

gearbox database View our complete gearbox repair list

Winergy gearbox Turbowinds

Gearbox services

Winergy

Winergy gearbox repairs
Gearbox repair
Gearbox overhaul
Gearbox revision

Lasercladding

Gearbox maintenance
Oil analysis
Root Cause Failure Analysis
Vibration analysis


Gearbox diagnostics
End of warranty inspections (Wind)
Gearbox alignment
Gearbox inspection
Gearbox optimization
Geometric measurements
Infrared measurements
Torque measurements
Vibration measurements
Visual inspections


Gearbox manufacturing
Custom built gearboxes
Engineering services
Gear manufacturing
New Forged rings under classification
Re-manufactured gearboxes
Reverse engineering

CMD spare parts for marine applications

Official OEM for Kuypers, Brevo, Rademakers and Conrad gearboxes


Recent project: Winergy gearbox overhaul

Winergy gearbox
1-stage planetary, 2-stage parallel
type PEAC 4290
rpm i=65,75

Windturbine
Windturbines T600-48, with a 48m-diameter rotor
This is the largest diameter in the world for a rated capacity of 600kW:

Turbowinds T600-48
Turbine type: 600 kW
Rotor diameter: 48 m
Number of blades: 3
Rotor speed: 15/23 rpm
690-volt induction generator

Location
Windturbine park Brugge, Belgium

End user
ElectraWinds NV

Market segment

Wind power generation


Windturbine park
Projectdescription
Stork Gears & Services acquired the contract for the complete overhaul of the parallel gearbox of the wind turbine. The project also involved the manufacturing of the ancillary equipment by reverse engineering.

These gearbox applications are subjected to high loads and suffer from high rates of wear under such demanding usage. Modification of the spline coupling between the planetary and helical part was necessary. Stork Gears & Services modified the spline coupling with laser cladding repair techniques. Laser cladding is a highly flexible repair technique and a promising technology to restore damaged parts instead of replacement. The whole project was executed within six weeks, in close cooperation with the service company Hoeksta.

Scope
Complete gearbox overhaul
Wear protection by lasercladding
Modification of the spline coupling
Manufacturing of ancillary equipment
Strength calculations and measurements

Advantages
Our Laserclad facilities»
Our reverse engineering knowhow
Our inhouse facilities to manufacture ancillary equipment

Contact Stork Gears & Services BV

Stork Gears & Services BV
Pannerdenstraat 5
(Harbour No. 2191)
3087 CH Rotterdam
The Netherlands


Postal address
Postbus 5420
3008 AK Rotterdam
The Netherlands

View our offices worldwide »
Phone
+31 (0)10 487 35 00
Fax
+31 (0)10 429 11 29
Email
info.gears@stork.com

24h support phone number
Stork