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Wind

Gearbox overhaul and wear protection

Winergy gearbox
1-stage planetary, 2-stage parallel
type PEAC 4290
rpm i=65,75

Windturbine
Windturbines T600-48, with a 48m-diameter rotor
This is the largest diameter in the world for a rated capacity of 600kW:

Turbowinds T600-48
Turbine type: 600 kW
Rotor diameter: 48 m
Number of blades: 3
Rotor speed: 15/23 rpm
690-volt induction generator

Location
Windturbine park Brugge, Belgium

End user
ElectraWinds NV

Market segment

Wind power generation


Windturbine park
Projectdescription
Stork Gears & Services acquired the contract for the complete overhaul of the parallel gearbox of the wind turbine. The project also involved the manufacturing of the ancillary equipment by reverse engineering.

These gearbox applications are subjected to high loads and suffer from high rates of wear under such demanding usage. Modification of the spline coupling between the planetary and helical part was necessary. Stork Gears & Services modified the spline coupling with laser cladding repair techniques. Laser cladding is a highly flexible repair technique and a promising technology to restore damaged parts instead of replacement. The whole project was executed within six weeks, in close cooperation with the service company Hoeksta.

Scope
Complete gearbox overhaul
Wear protection by lasercladding
Modification of the spline coupling
Manufacturing of ancillary equipment
Strength calculations and measurements

Advantages
Our Laserclad facilities»
Our reverse engineering knowhow
Our inhouse facilities to manufacture ancillary equipment